Working with a 4×4” wood is something that you will face as a woodworker at one point or another. Therefore, while the question regarding the suitability of a miter saw on a 4*4 remains a popular debate, it lacks a definite answer. Of course, a miter saw can cut a 4×4. However, it will take a lot of work to achieve the cut. For this reason, it is better to use a 12-inch miter saw.
Read More: Best Table Saw Push Blocks Review
So, can a miter saw cut through a 4×4 stock? While the saw has its cutting capacity, it not entirely dependent on its size. There are also other factors, such as the design and the motor power that determines the cutting capacity. Basically a 4*4” is about 3.5” high and 3.5” wide. If you are in the woodworking industry, it is essential to know the right tools for each type of cut.
Can a 10- Inch Miter Saw Cut 4×4
Although the saw can do the job, you will not cut it in one go. You will need to turn the wood over and continue cutting from the other side. Yes, you might cut it with a single push if you adjust the blade guard or if your material is quite thin. However, a 10-inch miter saw is not the ideal dimension for a 4*4.
And while you might not want a 12inch miter saw which is convenient for such cuts, you can opt for a 10-inch sliding miter saw. Thanks to capability to tilt its blade back and forth, it provides a range of motions. This increases its cutting capacity.
Setbacks of Using a 10-Inch Miter Saw On A 4×4
The first drawback of using a 10-inch miter saw on a 4*4 material is additional time. You will need more time to complete the task at hand than if you would have used a 12-inch miter saw. Besides, a sliding miter saw offers higher cutting capacity, torque, versatility when compared to the stationary 10-inch blade.
Another disadvantage is the extra cost of maintenance. The 10-inch blades dull faster when used on 4*4’s. You will need to sharpen them often, and eventually, they will not make quality cuts.
Therefore, while you might think that getting a 10-inch miter saw is a cheaper option, it is quite expensive in the long run. Sure, you will save money in the initial purchase. But with the cost of electricity, blades and other things, the cost will add up really fast.
Besides, the 10-inch saw may also cause kickbacks if used on a hard and thick 4*4 material. Also, pushing the miter saw beyond its ability may overload and destroy the motor.
Related : How to Cut a Circle in Wood
Step by Step On How to Use A 10-Inch Miter Saw to Cut A 4×4
When using a 10-inch to cut some 4*4, you should know how to use it without causing more harm to the tool and its blades.
- Marking the material
Use a pencil and a square to draw the appropriate measurements clearly. Mark on all sides to ensure the accuracy of the cut.
- Configuring the saw
Secure your miter saw on a stable workbench to ensure its stability when working. Adjust the blade angle to 90-degrees and use your square to ensure you settings are right.
- Positioning the 4*4
Place the material on the workbench with the marked area under the blade. You can fix your stock on the work table to prevent kickbacks.
Read More: Best Woodworking Apron
- Cutting the stock
Start the saw with its head in an upright position. Slowly, bring it down to your mark while holding down on one side your 4*4 for more stability. Push the blade into the wood slowly to reduce the risk of kickbacks.
Once you are done with the first side, bring the blade up, stop it and flip the other side of the marked stock. Repeat the cutting process.
Although using a 10-inch miter saw on a 4×4 might seem easy on paper, it is a complicated process. Besides, it is time-consuming and might cause damage to motor and blades.